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PVC Transparent Sheet and Rigid Sheet Production Line

PVC transparent rigid sheet extrusion line
PVC transparent sheet have many advantages of fire-resistance, high quality, low cost, high transparent, good surface, no spot,less water wave, high strike resistance, easy to mould and etc. It is applied to different kinds of packing ,vacuuming and case, such as tools, toys, electronic, food, medicine and clothes.
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PVC 透明片

PVC decorative sheet production line produce marble decorative sheets and door panel lamination sheets with widths of 1220mm  and 2100mm and thicknesses of 0.5-3mm. PVC transparent film has the characteristics of transparent insulation, safety and environmental protection, and is widely used in door curtains, floor and table protection and equipment paint film protection in warehouses, shopping malls and other places. 


PVC transparent soft sheet is product insteading of the traditional door curtain. It is soft, clear, insulation, safe, environmental  protection, acid resistance, no peculiar smell, easy to clean, and etc, also can be used in cold and heat insulation, save  energy,wind-proof, keep humidity, anti-corruption, fire proof, anti static. ultraviolet radiation proof, sound proof, table pad,  daylighting,industrial damping, safety warning, protect surface, these application used in refrigeration, foodstuff, printing, weaving, electrics,instrument, medicine, storage. It has good effect on insulation for electricity, and harmful light.


PVC (Polyvinyl Chloride) sheet extrusion lines are designed to produce high-quality transparent and rigid PVC sheets. These sheets are widely used in various industries due to their excellent clarity, durability, and versatility. Here is an introduction to the components and features of Jwell PVC transparent and rigid sheet extrusion lines:

Main Parts of Production Line:

1. Raw Material Handling and Feeding:

  - Raw Material Storage: High-quality PVC resin, along with additives such as stabilizers, plasticizers, and modifiers, are stored in silos or hoppers.

  - Feeding System: An automated feeding system delivers the raw materials into the extrusion system consistently and precisely.


2. Extrusion System:

  - Extruder: The core machine where PVC resin and additives are melted and homogenized. The extruder typically features a single or twin-screw design optimized for PVC processing.

  - Temperature Control: Precise control of the barrel and screw temperatures is crucial for consistent melting and mixing of the materials.


3. Die Head and T-Die:

  - Die Head: Shapes the molten PVC into a flat sheet. The design of the die head can significantly affect the sheet thickness and width.

  - T-Die: Ensures uniform melt distribution, forming a sheet with consistent thickness across its width.


4. Calendering Unit:

  - Calender Rolls: A series of rollers that further shape and smooth the PVC sheet. The gap between the rolls can be adjusted to control the sheet thickness.

  - Temperature Control: The rolls are temperature-controlled to ensure even cooling and a smooth surface finish.


5. Cooling and Haul-Off Unit:

  - Cooling Rollers: Additional rollers to cool the sheet to ambient temperature, enhancing dimensional stability.

  - Haul-Off System: Pulls the sheet through the extrusion line at a controlled speed, maintaining consistent tension.


6. Edge Trimming and Slitting:

  - Edge Trimmers: Cut off the edges of the sheet to ensure uniform width.

  - Slitting Unit: Cuts the sheet into desired widths according to specific application requirements.


7. Annealing and Flattening:

  - Annealing Oven: Relieves internal stresses in the sheet and stabilizes its dimensions.

  - Flattening Rolls: Ensures the sheet remains flat and free from warping.


8. Surface Treatment (Optional):

  - Corona Treatment: Improves the surface energy of the sheet, enhancing printability and adhesion properties.

  - Embossing (Optional): Adds textures or patterns to the sheet for decorative or functional purposes.


9. Winding and Stacking:

  - Winding Unit: Rolls the finished sheet into coils for easy handling and transportation.

  - Stacking System: Alternatively, the sheets can be cut to length and stacked.



Production Line Features:


- Versatility: Capable of producing both transparent and rigid PVC sheets with various thicknesses, widths, and surface finishes.

- Precision Control: Advanced control systems for temperature, pressure, and sheet thickness ensure high-quality and consistent output.

- Customization: Ability to produce sheets with different properties, such as UV resistance, anti-static, and fire retardancy.

- Efficiency: High-speed production with minimal downtime for maintenance and material changeovers.

- Safety: Equipped with safety features to protect operators and ensure safe operation.



Applications:


PVC transparent and rigid sheets produced on these lines are used in various sectors, including:

- Construction: Window glazing, wall cladding, and decorative panels.

- Advertising: Signage, display boards, and point-of-sale displays.

- Packaging: Blister packs, clamshell packaging, and protective covers.

- Industrial: Machine guards, protective barriers, and thermoformed parts.

- Consumer Goods: Furniture, office supplies, and hobby materials.


PVC transparent and rigid sheet extrusion lines are sophisticated systems designed to produce high-quality sheets for a broad range of applications. These lines emphasize precision, efficiency, and versatility, catering to the diverse needs of the construction, advertising, packaging, and industrial sectors.

Main Technical Parameter:

PVC Transparent Rigid:

Model Extruder Type Products Width Products Thickness Main Motor Power(kw) Max. Capacity(kg/h)
SJZ80/156-1500 SJZ80/156 1220mm 0.2-3.0mm 75 350
SJZ92/188-2200 SJZ92/188 2000mm 1.0-3.0mm 110 550
Note: The specifications are subject to change without prior notice.

PVC Transparent Soft Sheet:

Model Product Width Products Thickness Capacity Range
JWS105/120/150 200-2400mm 0.2-6mm 100-500kg/h
Note: The specifications are subject to change without prior notice.






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