 |
| Quantity: | |
|---|---|
Jwell
The TPU medical film production line is a sophisticated industrial setup designed to manufacture high-quality films used in various medical applications. Jwell production lines are meticulously engineered to meet the stringent standards of the medical industry, ensuring the safety and efficacy of the final products.
1. Extrusion Unit:The process begins with TPU pellets being melted and shaped into a continuous film through an extrusion process. This unit consists of extruders, dies, and cooling systems to control the thickness and width of the film.
-Extruder: TPU pellets are fed into extruders, where they are heated and compressed to form a molten polymer. Multiple extruders may be used to blend different TPU grades or additives for specific properties.
-T-Die : The molten TPU is passed through a die to shape it into a continuous film of the desired thickness and width. The die design is crucial for achieving uniform film properties and controlling features such as embossing or surface texture.
- Cooling System: As the film emerges from the die, it enters a cooling system, which rapidly cools and solidifies the TPU to maintain its desired properties. Controlled cooling prevents warping and ensures dimensional stability of the film.
2. Coating Station: Once the TPU film is extruded, it may undergo additional coating processes to enhance its properties or add specific functionalities. Coatings can include adhesives, antimicrobial agents, or barrier layers, depending on the intended application.
- Coating Methods: Depending on the application, the TPU film may undergo various coating processes, such as slot-die coating, gravure coating, or spray coating. Each method offers advantages in terms of coating thickness control, uniformity, and flexibility.
- Coating Materials: Coatings may include pressure-sensitive adhesives (PSAs) for medical tapes and dressings, antimicrobial agents for wound care products, or barrier coatings for moisture resistance and drug delivery applications.
3. Drying System: After coating, the film may pass through a drying system to remove any moisture and ensure proper adhesion of coatings. This step is crucial for maintaining the integrity of the film and preventing defects.
4. Slitting and Cutting: The continuous film is then slit into smaller rolls or cut into individual sheets according to customer specifications. Precision cutting ensures uniformity and accuracy in the final products.
5. Quality Control: Throughout the production process, rigorous quality control measures are implemented to monitor the film's thickness, strength, and other critical parameters. This ensures that the final products meet the required standards for medical use.
Widely used in medical transparent wound dressing, medical non-woven wound dressing, medical waterproof and breathable wound dressing, wound fixation patch, stitch-free tape, baby belly button patch, film surgical towel, waterproof band-aid, medical anti-allergy tape, surgical gown, plasma bag, medical airbag and other good applications. Also as a polyurethane condom, the strength is 1 times of latex, and the thickness can be made thinner to improve sensitivity. This new type of condom is transparent, odorless, and resistant to oil-based lubricants, which can prevent sexually transmitted diseases and is especially suitable for people who are allergic to latex.
The films produced on TPU medical film production lines find applications in various medical settings, including:
- Adhesive bandages and wound dressings
TPU films with pressure-sensitive adhesive coatings are used in the manufacture of adhesive bandages and wound dressings, providing secure and comfortable wound care solutions.
- Surgical drapes and gowns
Antimicrobial-coated TPU films are employed in surgical drapes and gowns to maintain a sterile environment and reduce the risk of surgical site infections.
- Medical tapes and dressings
- Ostomy care products
- Medical device coatings
TPU films serve as protective coatings for medical devices such as catheters, implants, and prosthetics, offering biocompatibility, flexibility, and durability.
The TPU medical film production line plays a vital role in the healthcare industry by providing high-quality films essential for medical applications. Through precise manufacturing processes and stringent quality control, these production lines contribute to the production of safe and reliable medical products. Jwell TPU medical film production line integrates advanced technologies and precise manufacturing processes to produce high-quality films essential for a wide range of medical applications. By ensuring consistency, reliability, and compliance with regulatory standards, these production lines contribute to the safety and effectiveness of medical products used in healthcare settings worldwide.
| Model | Products Width(mm) | Products Thickness (mm) | Max. Capacity(kg/h) |
| JWS80/32 | 600-1200 | 0.01-0.3 | 30-50 |
| JWS45/JWS65 | 600-1200 | 0.01-0.3 | 50-80 |
| JWS65/JWS100 | 1000-1500 | 0.01-0.3 | 100-200 |
| The specifications are subject to change without prior notice. | |||
The TPU medical film production line is a sophisticated industrial setup designed to manufacture high-quality films used in various medical applications. Jwell production lines are meticulously engineered to meet the stringent standards of the medical industry, ensuring the safety and efficacy of the final products.
1. Extrusion Unit:The process begins with TPU pellets being melted and shaped into a continuous film through an extrusion process. This unit consists of extruders, dies, and cooling systems to control the thickness and width of the film.
-Extruder: TPU pellets are fed into extruders, where they are heated and compressed to form a molten polymer. Multiple extruders may be used to blend different TPU grades or additives for specific properties.
-T-Die : The molten TPU is passed through a die to shape it into a continuous film of the desired thickness and width. The die design is crucial for achieving uniform film properties and controlling features such as embossing or surface texture.
- Cooling System: As the film emerges from the die, it enters a cooling system, which rapidly cools and solidifies the TPU to maintain its desired properties. Controlled cooling prevents warping and ensures dimensional stability of the film.
2. Coating Station: Once the TPU film is extruded, it may undergo additional coating processes to enhance its properties or add specific functionalities. Coatings can include adhesives, antimicrobial agents, or barrier layers, depending on the intended application.
- Coating Methods: Depending on the application, the TPU film may undergo various coating processes, such as slot-die coating, gravure coating, or spray coating. Each method offers advantages in terms of coating thickness control, uniformity, and flexibility.
- Coating Materials: Coatings may include pressure-sensitive adhesives (PSAs) for medical tapes and dressings, antimicrobial agents for wound care products, or barrier coatings for moisture resistance and drug delivery applications.
3. Drying System: After coating, the film may pass through a drying system to remove any moisture and ensure proper adhesion of coatings. This step is crucial for maintaining the integrity of the film and preventing defects.
4. Slitting and Cutting: The continuous film is then slit into smaller rolls or cut into individual sheets according to customer specifications. Precision cutting ensures uniformity and accuracy in the final products.
5. Quality Control: Throughout the production process, rigorous quality control measures are implemented to monitor the film's thickness, strength, and other critical parameters. This ensures that the final products meet the required standards for medical use.
Widely used in medical transparent wound dressing, medical non-woven wound dressing, medical waterproof and breathable wound dressing, wound fixation patch, stitch-free tape, baby belly button patch, film surgical towel, waterproof band-aid, medical anti-allergy tape, surgical gown, plasma bag, medical airbag and other good applications. Also as a polyurethane condom, the strength is 1 times of latex, and the thickness can be made thinner to improve sensitivity. This new type of condom is transparent, odorless, and resistant to oil-based lubricants, which can prevent sexually transmitted diseases and is especially suitable for people who are allergic to latex.
The films produced on TPU medical film production lines find applications in various medical settings, including:
- Adhesive bandages and wound dressings
TPU films with pressure-sensitive adhesive coatings are used in the manufacture of adhesive bandages and wound dressings, providing secure and comfortable wound care solutions.
- Surgical drapes and gowns
Antimicrobial-coated TPU films are employed in surgical drapes and gowns to maintain a sterile environment and reduce the risk of surgical site infections.
- Medical tapes and dressings
- Ostomy care products
- Medical device coatings
TPU films serve as protective coatings for medical devices such as catheters, implants, and prosthetics, offering biocompatibility, flexibility, and durability.
The TPU medical film production line plays a vital role in the healthcare industry by providing high-quality films essential for medical applications. Through precise manufacturing processes and stringent quality control, these production lines contribute to the production of safe and reliable medical products. Jwell TPU medical film production line integrates advanced technologies and precise manufacturing processes to produce high-quality films essential for a wide range of medical applications. By ensuring consistency, reliability, and compliance with regulatory standards, these production lines contribute to the safety and effectiveness of medical products used in healthcare settings worldwide.
| Model | Products Width(mm) | Products Thickness (mm) | Max. Capacity(kg/h) |
| JWS80/32 | 600-1200 | 0.01-0.3 | 30-50 |
| JWS45/JWS65 | 600-1200 | 0.01-0.3 | 50-80 |
| JWS65/JWS100 | 1000-1500 | 0.01-0.3 | 100-200 |
| The specifications are subject to change without prior notice. | |||
