 |
| Quantity: | |
|---|---|
Jwell
Jwell soft PVC, TPO, or EVA floor sheet extrusion line is equipped with various components that work together to produce high-quality flooring materials. The main parts of our extrusion line typically include:
1. Extruder: The extruder is the core component where the plastic material (PVC, TPO, or EVA) is melted and mixed. It includes:
- Hopper: Where raw materials are fed into the system.
- Screw and Barrel: Where the material is melted and homogenized through mechanical and thermal energy.
- Heating Elements: To control the temperature within the barrel.
2. T-Die mould: The die shapes the molten material into a flat sheet of the required width and thickness.
3. Calendering Unit: This unit consists of a series of rollers (calender rolls) that smooth and shape the sheet to the desired thickness and surface finish. The calendering unit typically includes:
- Heated Rollers: To control the temperature and ensure proper surface finish.
- Gap Adjustment Mechanism: To set the sheet thickness precisely.
4. Cooling System: After the sheet is formed, it needs to be cooled to solidify. This system can include:
- Cooling Rollers: Chilled rollers that help in gradually cooling the sheet.
- Water Baths or Air Cooling Units: To further reduce the temperature of the sheet.
5. Embossing Unit: If a textured surface is required, the embossing unit imprints patterns onto the sheet using textured rollers.
6. Pull Rollers: These rollers pull the sheet through the extrusion line at a consistent speed, ensuring uniform thickness and preventing stretching or warping.
7. Trimming and Slitting Unit: This unit trims the edges of the sheet to ensure uniform width and slits the sheet into required sizes or shapes.
8. Lamination Unit: Optional, for applying a protective layer or decorative film on the sheet to enhance its properties and appearance.
9. Winding Unit: The finished sheet is wound onto rolls for easy handling, storage, and transportation. The winding unit ensures that the sheet is wound evenly and tightly.
10. Control System: A central control system monitors and controls the entire extrusion process, including temperature, speed, pressure, and other parameters, using sensors, PLCs (Programmable Logic Controllers), and HMI (Human-Machine Interface) panels.
These components work together to produce soft PVC, TPO, or EVA floor sheets with consistent quality and desired properties.
| Model | Main Exteuder | Products Thickness(mm) | Max. Capacity(kg/h) |
| PVC Roll Production Line | Counter-rotating conical twin screw extruder/ Parrallel twin screw extruder/ Single screw extruder | 0.5-3 | 400-800 |
| Note: The specifications are subject to change without prior notice. | |||
| Model | Main Extruder | Products Thickness(mm) | Max. Capacity(kg/h) |
| TPO/EVA/PE Roll Production Line | Single screw extruder/ Co-rotating parrallel twin screw extruder | 0.5-3 | 400-800 |
| Note: The specifications are subject to change without prior notice. | |||
The structure of this production line is simple, and convenient to operation. According to customers’ requirement, equipped with different components, used for producing single layer, multi-layer composite production and also can be equipped with unreeling unit, used for producing inner strengthen production or surface compound non-woven fabrics and PVC decoration film, etc.
Jwell soft PVC, TPO, or EVA floor sheet extrusion line is equipped with various components that work together to produce high-quality flooring materials. The main parts of our extrusion line typically include:
1. Extruder: The extruder is the core component where the plastic material (PVC, TPO, or EVA) is melted and mixed. It includes:
- Hopper: Where raw materials are fed into the system.
- Screw and Barrel: Where the material is melted and homogenized through mechanical and thermal energy.
- Heating Elements: To control the temperature within the barrel.
2. T-Die mould: The die shapes the molten material into a flat sheet of the required width and thickness.
3. Calendering Unit: This unit consists of a series of rollers (calender rolls) that smooth and shape the sheet to the desired thickness and surface finish. The calendering unit typically includes:
- Heated Rollers: To control the temperature and ensure proper surface finish.
- Gap Adjustment Mechanism: To set the sheet thickness precisely.
4. Cooling System: After the sheet is formed, it needs to be cooled to solidify. This system can include:
- Cooling Rollers: Chilled rollers that help in gradually cooling the sheet.
- Water Baths or Air Cooling Units: To further reduce the temperature of the sheet.
5. Embossing Unit: If a textured surface is required, the embossing unit imprints patterns onto the sheet using textured rollers.
6. Pull Rollers: These rollers pull the sheet through the extrusion line at a consistent speed, ensuring uniform thickness and preventing stretching or warping.
7. Trimming and Slitting Unit: This unit trims the edges of the sheet to ensure uniform width and slits the sheet into required sizes or shapes.
8. Lamination Unit: Optional, for applying a protective layer or decorative film on the sheet to enhance its properties and appearance.
9. Winding Unit: The finished sheet is wound onto rolls for easy handling, storage, and transportation. The winding unit ensures that the sheet is wound evenly and tightly.
10. Control System: A central control system monitors and controls the entire extrusion process, including temperature, speed, pressure, and other parameters, using sensors, PLCs (Programmable Logic Controllers), and HMI (Human-Machine Interface) panels.
These components work together to produce soft PVC, TPO, or EVA floor sheets with consistent quality and desired properties.
| Model | Main Exteuder | Products Thickness(mm) | Max. Capacity(kg/h) |
| PVC Roll Production Line | Counter-rotating conical twin screw extruder/ Parrallel twin screw extruder/ Single screw extruder | 0.5-3 | 400-800 |
| Note: The specifications are subject to change without prior notice. | |||
| Model | Main Extruder | Products Thickness(mm) | Max. Capacity(kg/h) |
| TPO/EVA/PE Roll Production Line | Single screw extruder/ Co-rotating parrallel twin screw extruder | 0.5-3 | 400-800 |
| Note: The specifications are subject to change without prior notice. | |||
The structure of this production line is simple, and convenient to operation. According to customers’ requirement, equipped with different components, used for producing single layer, multi-layer composite production and also can be equipped with unreeling unit, used for producing inner strengthen production or surface compound non-woven fabrics and PVC decoration film, etc.
