 |
| Quantity: | |
|---|---|
The production line for TPU (Thermoplastic Polyurethane) invisible braces is designed to manufacture high-quality, clear orthodontic aligners used for teeth straightening. These aligners need to be precisely formed to fit individual dental structures, offering comfort, transparency, and durability. Here is an introduction to the components and features of Jwell TPU invisible braces production line:
1. Raw Material Handling and Feeding:
- Raw Material Storage: High-quality TPU pellets or sheets specifically formulated for medical applications are stored in controlled environments to prevent contamination.
- Feeding System: Automated feeding systems deliver the TPU materials consistently into the extrusion or thermoforming system.
2. Extrusion System (if producing TPU sheets):
- Extruder: Melts and homogenizes TPU pellets. A single or twin-screw extruder may be used depending on the specific requirements.
- Temperature Control: Precise control of the extruder temperature ensures consistent melting and quality of the TPU sheets.
3. Sheet Formation (if producing TPU sheets):
- Calendering Unit: Calender rolls form the melted TPU into thin, uniform sheets. The rolls are temperature-controlled for even cooling and a smooth surface finish.
- Winding Unit: Rolls the finished TPU sheets into coils for easy handling and storage.
- Precision Manufacturing: High-precision machinery and molds ensure that each aligner fits perfectly and functions effectively.
- Quality Control: Rigorous quality control processes are essential to ensure the high standards required for medical devices.
- Customization: The ability to produce aligners tailored to individual dental profiles based on digital scans and 3D printing technology.
- Material Handling: Special handling of TPU materials to maintain their transparency and medical-grade quality.
- Efficiency: High-speed production capabilities with minimal downtime for maintenance.
TPU invisible braces produced on these lines are used in orthodontics for:
- Teeth Straightening: Gradually moving teeth into the desired position with a series of custom-made aligners.
- Bite Correction: Addressing issues such as overbite, underbite, crossbite, and open bite.
- Dental Arch Alignment: Improving the alignment of dental arches for aesthetic and functional benefits.
The production line for TPU invisible braces is a sophisticated system designed to manufacture high-quality, custom-fit aligners. Emphasizing precision, efficiency, and stringent quality control, these lines produce aligners that meet the specific needs of orthodontic treatments, providing patients with an effective and aesthetically pleasing solution for teeth straightening and bite correction.
| Model | Products Width(mm) | Products Thickness(mm) | Max. Capacity(kg/h) |
| JWS65 | 400-700 | 0.3-1.0 | 30-50 |
| JWS55+JWS80 | 600-900 | 0.3-1.0 | 50-120 |
| JWS45+JWS80+JWS45 | 600-900 | 0.3-1.0 | 80-150 |
| Note: The specifications are subject to change without prior notice. | |||
Aesthetics: Almost completely invisible. You will complete your orthodontic treatment without anyone noticing, solving many patients' aesthetic concerns about straightening their teeth.
Comfort: Without brackets, wires and other orthodontic devices in the traditional sense, the orthodontic process is no longer painful. There is minimal irritation and discomfort to periodontal tissues.
Convenience: You can take them off and on without interfering with socializing, eating or exercising. At the same time, the number of follow-up visits is reduced, saving your valuable time.
Easy to clean: Oral hygiene is easy to maintain without worrying about gingivitis, tooth demineralization, discoloration, etc.
The production line for TPU (Thermoplastic Polyurethane) invisible braces is designed to manufacture high-quality, clear orthodontic aligners used for teeth straightening. These aligners need to be precisely formed to fit individual dental structures, offering comfort, transparency, and durability. Here is an introduction to the components and features of Jwell TPU invisible braces production line:
1. Raw Material Handling and Feeding:
- Raw Material Storage: High-quality TPU pellets or sheets specifically formulated for medical applications are stored in controlled environments to prevent contamination.
- Feeding System: Automated feeding systems deliver the TPU materials consistently into the extrusion or thermoforming system.
2. Extrusion System (if producing TPU sheets):
- Extruder: Melts and homogenizes TPU pellets. A single or twin-screw extruder may be used depending on the specific requirements.
- Temperature Control: Precise control of the extruder temperature ensures consistent melting and quality of the TPU sheets.
3. Sheet Formation (if producing TPU sheets):
- Calendering Unit: Calender rolls form the melted TPU into thin, uniform sheets. The rolls are temperature-controlled for even cooling and a smooth surface finish.
- Winding Unit: Rolls the finished TPU sheets into coils for easy handling and storage.
- Precision Manufacturing: High-precision machinery and molds ensure that each aligner fits perfectly and functions effectively.
- Quality Control: Rigorous quality control processes are essential to ensure the high standards required for medical devices.
- Customization: The ability to produce aligners tailored to individual dental profiles based on digital scans and 3D printing technology.
- Material Handling: Special handling of TPU materials to maintain their transparency and medical-grade quality.
- Efficiency: High-speed production capabilities with minimal downtime for maintenance.
TPU invisible braces produced on these lines are used in orthodontics for:
- Teeth Straightening: Gradually moving teeth into the desired position with a series of custom-made aligners.
- Bite Correction: Addressing issues such as overbite, underbite, crossbite, and open bite.
- Dental Arch Alignment: Improving the alignment of dental arches for aesthetic and functional benefits.
The production line for TPU invisible braces is a sophisticated system designed to manufacture high-quality, custom-fit aligners. Emphasizing precision, efficiency, and stringent quality control, these lines produce aligners that meet the specific needs of orthodontic treatments, providing patients with an effective and aesthetically pleasing solution for teeth straightening and bite correction.
| Model | Products Width(mm) | Products Thickness(mm) | Max. Capacity(kg/h) |
| JWS65 | 400-700 | 0.3-1.0 | 30-50 |
| JWS55+JWS80 | 600-900 | 0.3-1.0 | 50-120 |
| JWS45+JWS80+JWS45 | 600-900 | 0.3-1.0 | 80-150 |
| Note: The specifications are subject to change without prior notice. | |||
Aesthetics: Almost completely invisible. You will complete your orthodontic treatment without anyone noticing, solving many patients' aesthetic concerns about straightening their teeth.
Comfort: Without brackets, wires and other orthodontic devices in the traditional sense, the orthodontic process is no longer painful. There is minimal irritation and discomfort to periodontal tissues.
Convenience: You can take them off and on without interfering with socializing, eating or exercising. At the same time, the number of follow-up visits is reduced, saving your valuable time.
Easy to clean: Oral hygiene is easy to maintain without worrying about gingivitis, tooth demineralization, discoloration, etc.
