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Jwell
Water drainage sheets are essential in construction and landscaping for managing water flow and preventing water accumulation. The production line for water drainage sheets is designed to produce sheets with specific features such as high permeability, durability, and resistance to environmental factors. Here is an introduction to the components and features of Jwell water drainage sheet production line:
1. Raw Material Handling and Feeding:
- Raw Material Storage: The primary materials include high-density polyethylene (HDPE) or polypropylene (PP) pellets, often stored in silos or hoppers.
- Feeding System: Automated feeding systems convey the raw materials consistently into the extrusion system, ensuring a controlled supply.
2. Extrusion System:
- Extruder: The core machine where the raw plastic materials are melted and mixed. Typically, a single or twin-screw extruder is used, depending on the material and required output.
- Temperature Control: Precise temperature control is critical to ensure consistent melting and mixing of the raw materials.
3. Die Head and Molding:
- Die Head: Shapes the molten polymer into the initial form of the drainage sheet.
- Molding System: This includes specially designed rollers or molds that impart the characteristic dimples or other structures to the sheet, creating the drainage channels.
4. Calendering Unit:
- Calender Rolls: A series of rollers that further shape and cool the sheet. The gap between the rolls can be adjusted to control the sheet thickness.
- Surface Texture: The rollers may also have textures to imprint patterns on the sheet, enhancing its functionality.
5. Perforation Unit (if applicable):
- Perforation System: Adds perforations to the sheet if required, allowing for enhanced water flow and aeration.
6. Cooling and Haul-Off Unit:
- Cooling Rollers: Additional rollers to cool the sheet to ambient temperature, enhancing dimensional stability.
- Haul-Off System: Pulls the sheet through the production line at a controlled speed, maintaining consistent tension.
7. Cutting and Trimming:
- Cutting Unit: Cuts the sheet to the desired length and width. Precision cutting ensures uniformity and ease of installation.
- Edge Trimming: Ensures clean and smooth edges for better handling and installation.
8. Winding and Stacking:
- Winding Unit: Rolls the finished sheets into coils for easy handling and transportation.
- Stacking System: Alternatively, the sheets can be cut to length and stacked.
- Versatility: Capable of producing drainage sheets with various patterns, thicknesses, and material properties.
- Precision Control: Advanced control systems for temperature, pressure, and sheet thickness to ensure consistent and high-quality output.
- Customization: Ability to produce sheets with different dimple heights, densities, and perforation patterns to suit various applications.
- Efficiency: High-speed production with minimal downtime for maintenance and material changeovers.
- Safety: Equipped with safety features to protect operators and maintain a safe working environment.
Water drainage sheets produced on these lines are used in various sectors, including:
- Construction: Foundation drainage, retaining walls, and tunnel linings.
- Landscaping: Green roofs, garden beds, and sports fields.
- Civil Engineering: Road and railway embankments, bridge abutments, and underground structures.
- Environmental Protection: Landfill drainage and leachate collection systems.
Water drainage sheet production lines are advanced systems designed to produce high-quality drainage sheets tailored for various applications in construction, landscaping, and civil engineering. These lines emphasize precision, efficiency, and versatility, meeting the specific needs of different projects to ensure effective water management and structural integrity.
Model | Products Width(mm) | Products Thickness(mm) | Capacity(kg/h) |
JWS-120 | 2000-3000mm | 0.5-3.0mm | 600kg/h |
JWS-150 | 2000-5000mm | 0.5-3.0mm | 1000kg/h |
Note: The specifications are subject to change without prior notice. |
Water drainage sheets are essential in construction and landscaping for managing water flow and preventing water accumulation. The production line for water drainage sheets is designed to produce sheets with specific features such as high permeability, durability, and resistance to environmental factors. Here is an introduction to the components and features of Jwell water drainage sheet production line:
1. Raw Material Handling and Feeding:
- Raw Material Storage: The primary materials include high-density polyethylene (HDPE) or polypropylene (PP) pellets, often stored in silos or hoppers.
- Feeding System: Automated feeding systems convey the raw materials consistently into the extrusion system, ensuring a controlled supply.
2. Extrusion System:
- Extruder: The core machine where the raw plastic materials are melted and mixed. Typically, a single or twin-screw extruder is used, depending on the material and required output.
- Temperature Control: Precise temperature control is critical to ensure consistent melting and mixing of the raw materials.
3. Die Head and Molding:
- Die Head: Shapes the molten polymer into the initial form of the drainage sheet.
- Molding System: This includes specially designed rollers or molds that impart the characteristic dimples or other structures to the sheet, creating the drainage channels.
4. Calendering Unit:
- Calender Rolls: A series of rollers that further shape and cool the sheet. The gap between the rolls can be adjusted to control the sheet thickness.
- Surface Texture: The rollers may also have textures to imprint patterns on the sheet, enhancing its functionality.
5. Perforation Unit (if applicable):
- Perforation System: Adds perforations to the sheet if required, allowing for enhanced water flow and aeration.
6. Cooling and Haul-Off Unit:
- Cooling Rollers: Additional rollers to cool the sheet to ambient temperature, enhancing dimensional stability.
- Haul-Off System: Pulls the sheet through the production line at a controlled speed, maintaining consistent tension.
7. Cutting and Trimming:
- Cutting Unit: Cuts the sheet to the desired length and width. Precision cutting ensures uniformity and ease of installation.
- Edge Trimming: Ensures clean and smooth edges for better handling and installation.
8. Winding and Stacking:
- Winding Unit: Rolls the finished sheets into coils for easy handling and transportation.
- Stacking System: Alternatively, the sheets can be cut to length and stacked.
- Versatility: Capable of producing drainage sheets with various patterns, thicknesses, and material properties.
- Precision Control: Advanced control systems for temperature, pressure, and sheet thickness to ensure consistent and high-quality output.
- Customization: Ability to produce sheets with different dimple heights, densities, and perforation patterns to suit various applications.
- Efficiency: High-speed production with minimal downtime for maintenance and material changeovers.
- Safety: Equipped with safety features to protect operators and maintain a safe working environment.
Water drainage sheets produced on these lines are used in various sectors, including:
- Construction: Foundation drainage, retaining walls, and tunnel linings.
- Landscaping: Green roofs, garden beds, and sports fields.
- Civil Engineering: Road and railway embankments, bridge abutments, and underground structures.
- Environmental Protection: Landfill drainage and leachate collection systems.
Water drainage sheet production lines are advanced systems designed to produce high-quality drainage sheets tailored for various applications in construction, landscaping, and civil engineering. These lines emphasize precision, efficiency, and versatility, meeting the specific needs of different projects to ensure effective water management and structural integrity.
Model | Products Width(mm) | Products Thickness(mm) | Capacity(kg/h) |
JWS-120 | 2000-3000mm | 0.5-3.0mm | 600kg/h |
JWS-150 | 2000-5000mm | 0.5-3.0mm | 1000kg/h |
Note: The specifications are subject to change without prior notice. |
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