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Jwell
The production line is mainly used to produce decorative materials. The products are widely used in home decoration and industrial installation market, characteristics with pollution-free, long service life and impact resistance, thermal insulation, waterproof and moisture-proof, fire retardant and easy to install and clean, efficient and time saving, fashionable and beautiful, recyclable etc. Profile products can be used for high-grade wall decoration, ceiling, door frame, sound insulation, and places with insulation requirements. Jwell PVC high-speed ceiling and wall panel extrusion line is an advanced manufacturing system designed for the efficient production of PVC ceiling and wall panels. This line incorporates cutting-edge technology to ensure high-speed, high-quality, and consistent output, catering to the demands of modern construction and interior design markets.
1. High-Efficiency Extruder:
Conical Twin-Screw Extruder: Designed for high-speed and stable extrusion, the twin-screw extruder ensures thorough mixing and consistent melting of the PVC material.
Optimized Screw Design: The screw geometry is tailored to enhance plasticization and output rate, essential for high-speed production.
2. Extrusion Die Head:
Custom-Designed Die: The die head is specifically engineered to shape the molten PVC into ceiling and wall panel profiles with precise dimensions.
Temperature Control: Advanced heating systems maintain uniform temperature, ensuring smooth flow and defect-free extrusion.
3. Vacuum Calibration and Cooling System:
Vacuum Calibration Table: This component shapes and stabilizes the extruded profile, ensuring accurate dimensions and surface finish.
Cooling Troughs: Multiple cooling sections gradually reduce the temperature of the extruded panels, preventing deformation and ensuring dimensional stability.
4. Haul-off Unit:
Belt or Roller Haul-off: This unit pulls the extruded panels at a controlled speed, maintaining consistent tension and ensuring smooth operation.
Adjustable Speed: Allows fine-tuning to match the extrusion speed, optimizing production efficiency.
5. Cutting and Stacking:
Automatic Cutting System: Equipped with precision cutters, this system cuts the continuous panels into specified lengths with high accuracy.
Stacking Unit: Automatically stacks the cut panels, facilitating easy handling and packaging.
6. Auxiliary Equipment:
Mixing Unit: Prepares the raw PVC material with additives, ensuring consistent quality and properties of the final product.
High Production Speed: The system is designed for continuous, high-speed extrusion, significantly increasing production capacity.
Superior Quality: Advanced control systems ensure uniform thickness, smooth surface finish, and consistent panel dimensions.
Versatility: Capable of producing a wide range of profiles, sizes, and finishes to meet diverse market needs.
Energy Efficiency: Optimized design and components reduce energy consumption, lowering operational costs.
Automation: High degree of automation reduces manual intervention, improving productivity and product consistency.
PVC ceiling and wall panels produced by this extrusion line are widely used in residential, commercial, and industrial buildings. They offer an attractive, durable, and low-maintenance solution for interior cladding, providing benefits such as water resistance, ease of installation, and a variety of aesthetic options.
Jwell PVC high-speed ceiling and wall panel extrusion line represents a state-of-the-art solution for the production of high-quality interior panels. Its advanced technology, high efficiency, and versatility make it an ideal choice for manufacturers looking to meet the growing demand for PVC cladding products in the construction and interior design industries.
| Extruder type | SJZ51/105 | SJZ65/132 | SJZ80/156 |
| Production width(mm) | 300 | 300/400 | 600 |
| Motor power(kw) | 22 | 37 | 55 |
| Auxiliary machine model | YF300 | YF300/400 | YF600 |
| Output(kg/h) | 80-100 | 150-200 | 300-400 |
| Cooling water(m³/h) | 6 | 7 | 8 |
| Compressor air(m³/min) | 0.6 | 0.6 | 0.6 |
| Note: The specifications are subject to change without prior notice. | |||
The production line is mainly used to produce decorative materials. The products are widely used in home decoration and industrial installation market, characteristics with pollution-free, long service life and impact resistance, thermal insulation, waterproof and moisture-proof, fire retardant and easy to install and clean, efficient and time saving, fashionable and beautiful, recyclable etc. Profile products can be used for high-grade wall decoration, ceiling, door frame, sound insulation, and places with insulation requirements. Jwell PVC high-speed ceiling and wall panel extrusion line is an advanced manufacturing system designed for the efficient production of PVC ceiling and wall panels. This line incorporates cutting-edge technology to ensure high-speed, high-quality, and consistent output, catering to the demands of modern construction and interior design markets.
1. High-Efficiency Extruder:
Conical Twin-Screw Extruder: Designed for high-speed and stable extrusion, the twin-screw extruder ensures thorough mixing and consistent melting of the PVC material.
Optimized Screw Design: The screw geometry is tailored to enhance plasticization and output rate, essential for high-speed production.
2. Extrusion Die Head:
Custom-Designed Die: The die head is specifically engineered to shape the molten PVC into ceiling and wall panel profiles with precise dimensions.
Temperature Control: Advanced heating systems maintain uniform temperature, ensuring smooth flow and defect-free extrusion.
3. Vacuum Calibration and Cooling System:
Vacuum Calibration Table: This component shapes and stabilizes the extruded profile, ensuring accurate dimensions and surface finish.
Cooling Troughs: Multiple cooling sections gradually reduce the temperature of the extruded panels, preventing deformation and ensuring dimensional stability.
4. Haul-off Unit:
Belt or Roller Haul-off: This unit pulls the extruded panels at a controlled speed, maintaining consistent tension and ensuring smooth operation.
Adjustable Speed: Allows fine-tuning to match the extrusion speed, optimizing production efficiency.
5. Cutting and Stacking:
Automatic Cutting System: Equipped with precision cutters, this system cuts the continuous panels into specified lengths with high accuracy.
Stacking Unit: Automatically stacks the cut panels, facilitating easy handling and packaging.
6. Auxiliary Equipment:
Mixing Unit: Prepares the raw PVC material with additives, ensuring consistent quality and properties of the final product.
High Production Speed: The system is designed for continuous, high-speed extrusion, significantly increasing production capacity.
Superior Quality: Advanced control systems ensure uniform thickness, smooth surface finish, and consistent panel dimensions.
Versatility: Capable of producing a wide range of profiles, sizes, and finishes to meet diverse market needs.
Energy Efficiency: Optimized design and components reduce energy consumption, lowering operational costs.
Automation: High degree of automation reduces manual intervention, improving productivity and product consistency.
PVC ceiling and wall panels produced by this extrusion line are widely used in residential, commercial, and industrial buildings. They offer an attractive, durable, and low-maintenance solution for interior cladding, providing benefits such as water resistance, ease of installation, and a variety of aesthetic options.
Jwell PVC high-speed ceiling and wall panel extrusion line represents a state-of-the-art solution for the production of high-quality interior panels. Its advanced technology, high efficiency, and versatility make it an ideal choice for manufacturers looking to meet the growing demand for PVC cladding products in the construction and interior design industries.
| Extruder type | SJZ51/105 | SJZ65/132 | SJZ80/156 |
| Production width(mm) | 300 | 300/400 | 600 |
| Motor power(kw) | 22 | 37 | 55 |
| Auxiliary machine model | YF300 | YF300/400 | YF600 |
| Output(kg/h) | 80-100 | 150-200 | 300-400 |
| Cooling water(m³/h) | 6 | 7 | 8 |
| Compressor air(m³/min) | 0.6 | 0.6 | 0.6 |
| Note: The specifications are subject to change without prior notice. | |||
