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Jwell
Jwell PVC parallel high-speed profile extrusion line is designed for the efficient production of various PVC profiles, such as window and door frames, skirting boards, cable ducts, and other construction or decorative components. This extrusion line is engineered to handle high-output production with precise control over the profile dimensions and quality.
1. Extruder:
Parallel Twin-Screw Design: Optimized for the processing of PVC, providing better mixing, homogenization, and plasticizing efficiency.
Screw and Barrel: Configured to handle the specific thermal and mechanical properties of PVC, ensuring optimal melting and mixing.
Heating Zones: Multiple heating zones with precise temperature control to ensure consistent material quality.
2. T-Die Head:
Custom-designed for each specific profile to ensure accurate shaping and dimensional stability.
Made from high-quality materials to withstand the high pressures and temperatures involved in the extrusion process.
3. Calibration Unit:
Vacuum Calibration Table: Ensures the extruded profile maintains its shape and dimensions. Typically equipped with water spray or immersion cooling systems.
Calibrators: Custom-made tools that provide the final profile shape and size.
4. Cooling System:
Typically involves a series of water spray or immersion tanks to rapidly cool the extruded profile, maintaining its dimensional stability and surface quality.
5. Haul-off Unit:
Consists of multiple caterpillar or belt pullers that maintain consistent pulling speed and pressure, preventing deformation of the profile.
6. Cutting Unit:
Automatic cutting saws or guillotines that cut the continuous profile into desired lengths. Can be synchronized with the extrusion speed to ensure precision.
7. Stacking and Packaging Unit:
Automated systems for stacking and packaging the finished profiles, enhancing production efficiency.
8. Control System:
Advanced PLC (Programmable Logic Controller) with a user-friendly interface for monitoring and controlling the entire extrusion process, ensuring consistent quality and efficient production.
1. Material Feeding: PVC powder, along with necessary additives (stabilizers, lubricants, fillers, etc.), is fed into the extruder.
2. Plasticizing and Mixing: The material is heated and mixed in the parallel twin-screw extruder, achieving a homogeneous melt.
3. Extrusion: The molten PVC is pushed through the die head, forming the initial shape of the profile.
4. Calibration and Cooling: The extruded profile is cooled and calibrated in the vacuum calibration table and water cooling tanks, ensuring it maintains the precise shape and dimensions.
5. Haul-off: The profile is pulled continuously and consistently through the line by the haul-off unit.
6. Cutting: The profile is cut to the desired lengths by the cutting unit.
7. Stacking and Packaging: The finished profiles are stacked and packaged for shipment.
High Efficiency: Capable of producing large quantities of profiles quickly.
Precision: Ensures consistent dimensions and quality of the profiles.
Versatility: Can produce a wide range of profiles for various applications.
Cost-effective: High-speed production reduces overall manufacturing costs.
This line features stable plasticization, high output,low sheering force, long life service and other advantages. The production line consists of control system, conical twin screw extruder or parallel twin screw extruder,extrusion die, calibration unit, haul off unit, film covering machine and stacker. The extruder is equipped with AC variable frequency, imported temperature controller. The calibration unit's pump and haul off unit's reducer are famous brand products. After simple changing of the die and screw and barrel, it also can produce the foam profiles, the effect can be better than single screw extruder.
Window and door frames
Wall and ceiling panels
Skirting boards
Cable ducts and trunking
Fencing and railing profiles
Decorative trims
......
This extrusion technology is crucial for producing high-quality PVC profiles that meet the demanding requirements of the construction, automotive, and decorative industries.
Technical Parameter
| Model | YF240 | YF240 | YF240A |
| Max production width(mm) | 240 | 240 | 150*2 |
| Extruder model | SJP75/28 | SJP93/28/31 | SJP110/28 |
| Output(kg/h) | 150-250 | 250-400 | 400-500 |
| Extruder power(kw) | 37 | 55 | 75 |
| Cooling water(m3/h) | 7 | 8 | 10 |
| Compressor air (m3/min) | 0.6 | 0.6 | 0.8 |
| Note: The specifications are subject to change without prior notice. | |||
Jwell PVC parallel high-speed profile extrusion line is designed for the efficient production of various PVC profiles, such as window and door frames, skirting boards, cable ducts, and other construction or decorative components. This extrusion line is engineered to handle high-output production with precise control over the profile dimensions and quality.
1. Extruder:
Parallel Twin-Screw Design: Optimized for the processing of PVC, providing better mixing, homogenization, and plasticizing efficiency.
Screw and Barrel: Configured to handle the specific thermal and mechanical properties of PVC, ensuring optimal melting and mixing.
Heating Zones: Multiple heating zones with precise temperature control to ensure consistent material quality.
2. T-Die Head:
Custom-designed for each specific profile to ensure accurate shaping and dimensional stability.
Made from high-quality materials to withstand the high pressures and temperatures involved in the extrusion process.
3. Calibration Unit:
Vacuum Calibration Table: Ensures the extruded profile maintains its shape and dimensions. Typically equipped with water spray or immersion cooling systems.
Calibrators: Custom-made tools that provide the final profile shape and size.
4. Cooling System:
Typically involves a series of water spray or immersion tanks to rapidly cool the extruded profile, maintaining its dimensional stability and surface quality.
5. Haul-off Unit:
Consists of multiple caterpillar or belt pullers that maintain consistent pulling speed and pressure, preventing deformation of the profile.
6. Cutting Unit:
Automatic cutting saws or guillotines that cut the continuous profile into desired lengths. Can be synchronized with the extrusion speed to ensure precision.
7. Stacking and Packaging Unit:
Automated systems for stacking and packaging the finished profiles, enhancing production efficiency.
8. Control System:
Advanced PLC (Programmable Logic Controller) with a user-friendly interface for monitoring and controlling the entire extrusion process, ensuring consistent quality and efficient production.
1. Material Feeding: PVC powder, along with necessary additives (stabilizers, lubricants, fillers, etc.), is fed into the extruder.
2. Plasticizing and Mixing: The material is heated and mixed in the parallel twin-screw extruder, achieving a homogeneous melt.
3. Extrusion: The molten PVC is pushed through the die head, forming the initial shape of the profile.
4. Calibration and Cooling: The extruded profile is cooled and calibrated in the vacuum calibration table and water cooling tanks, ensuring it maintains the precise shape and dimensions.
5. Haul-off: The profile is pulled continuously and consistently through the line by the haul-off unit.
6. Cutting: The profile is cut to the desired lengths by the cutting unit.
7. Stacking and Packaging: The finished profiles are stacked and packaged for shipment.
High Efficiency: Capable of producing large quantities of profiles quickly.
Precision: Ensures consistent dimensions and quality of the profiles.
Versatility: Can produce a wide range of profiles for various applications.
Cost-effective: High-speed production reduces overall manufacturing costs.
This line features stable plasticization, high output,low sheering force, long life service and other advantages. The production line consists of control system, conical twin screw extruder or parallel twin screw extruder,extrusion die, calibration unit, haul off unit, film covering machine and stacker. The extruder is equipped with AC variable frequency, imported temperature controller. The calibration unit's pump and haul off unit's reducer are famous brand products. After simple changing of the die and screw and barrel, it also can produce the foam profiles, the effect can be better than single screw extruder.
Window and door frames
Wall and ceiling panels
Skirting boards
Cable ducts and trunking
Fencing and railing profiles
Decorative trims
......
This extrusion technology is crucial for producing high-quality PVC profiles that meet the demanding requirements of the construction, automotive, and decorative industries.
Technical Parameter
| Model | YF240 | YF240 | YF240A |
| Max production width(mm) | 240 | 240 | 150*2 |
| Extruder model | SJP75/28 | SJP93/28/31 | SJP110/28 |
| Output(kg/h) | 150-250 | 250-400 | 400-500 |
| Extruder power(kw) | 37 | 55 | 75 |
| Cooling water(m3/h) | 7 | 8 | 10 |
| Compressor air (m3/min) | 0.6 | 0.6 | 0.8 |
| Note: The specifications are subject to change without prior notice. | |||
