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Jwell
The products of this production line are widely used in home and industrial decoration as well as building materials market, with the features of non-pollution and high life span, impact resistance, heat preservation and insulation, waterproof and moisture-proof, fireproof and flame retardant, easy to install and easy to scrub, high efficiency and time-saving, fashionable and beautiful, and recyclable. The products can be used in window sill panels, cabinet panels, hollow tiles, decorative materials and other places.
A PVC shaped wide plate extrusion line is a specialized manufacturing system designed to produce wide plates from polyvinyl chloride (PVC). This process involves the continuous extrusion of PVC material to form plates of consistent width, thickness, and quality.
1. Extruder:
Single or Twin-Screw: Depending on the specific requirements, an extruder with either a single or twin-screw design is used to melt and homogenize the PVC material.
Barrel and Screw Design: Optimized for efficient mixing and uniform melting of the PVC, ensuring a consistent output.
2. T-Die Head:
Wide Die: The die head shapes the molten PVC into a flat, wide sheet. Its design is crucial for achieving the desired plate width and thickness.
Temperature Control: Precise temperature management ensures uniform material flow and prevents defects.
3. Calendering System:
Three-Roll Calender: This system consists of a series of rolls that further flatten and smooth the extruded PVC sheet, ensuring uniform thickness and surface finish.
Cooling Rollers: These rollers help in gradually cooling down the extruded sheet to maintain its shape and quality.
4. Haul-off Unit:
Belt or Roller Haul-off: This unit pulls the extruded and calendered sheet at a controlled speed, ensuring a continuous and uniform production process.
5. Cutting and Stacking:
Precision Cutting: The continuous sheet is cut into the desired lengths using a high-precision cutting system.
Automatic Stacking: The cut plates are then stacked for easy handling and storage.
High Production Efficiency: Continuous extrusion process allows for large-scale production with minimal downtime.
Consistent Quality: Advanced temperature and process control ensures uniform thickness and surface finish across the entire plate.
Versatility: Suitable for producing plates of various widths and thicknesses, catering to different industrial applications.
Cost-Effective: Efficient use of materials and energy leads to lower production costs compared to other manufacturing methods.
PVC shaped wide plates produced by this extrusion line are widely used in various industries, including construction, automotive, advertising, and packaging. They serve as essential components in wall panels, partitions, signage, and other applications requiring durable and high-quality plastic sheets.
Jwell PVC shaped wide plate extrusion line is a sophisticated and efficient manufacturing solution, providing high-quality PVC plates for a multitude of applications.
| Model | SJZ65/132 | SJZ80/156 | SJZ92/188 |
| Production width(mm) | 600 | 600-800 | 800-1000 |
| Motor power(kw) | 37 | 55 | 110 |
| Output(kg/h) | 150-200 | 300-400 | 550-700 |
| Note: The specifications are subject to change without prior notice. | |||
The products of this production line are widely used in home and industrial decoration as well as building materials market, with the features of non-pollution and high life span, impact resistance, heat preservation and insulation, waterproof and moisture-proof, fireproof and flame retardant, easy to install and easy to scrub, high efficiency and time-saving, fashionable and beautiful, and recyclable. The products can be used in window sill panels, cabinet panels, hollow tiles, decorative materials and other places.
A PVC shaped wide plate extrusion line is a specialized manufacturing system designed to produce wide plates from polyvinyl chloride (PVC). This process involves the continuous extrusion of PVC material to form plates of consistent width, thickness, and quality.
1. Extruder:
Single or Twin-Screw: Depending on the specific requirements, an extruder with either a single or twin-screw design is used to melt and homogenize the PVC material.
Barrel and Screw Design: Optimized for efficient mixing and uniform melting of the PVC, ensuring a consistent output.
2. T-Die Head:
Wide Die: The die head shapes the molten PVC into a flat, wide sheet. Its design is crucial for achieving the desired plate width and thickness.
Temperature Control: Precise temperature management ensures uniform material flow and prevents defects.
3. Calendering System:
Three-Roll Calender: This system consists of a series of rolls that further flatten and smooth the extruded PVC sheet, ensuring uniform thickness and surface finish.
Cooling Rollers: These rollers help in gradually cooling down the extruded sheet to maintain its shape and quality.
4. Haul-off Unit:
Belt or Roller Haul-off: This unit pulls the extruded and calendered sheet at a controlled speed, ensuring a continuous and uniform production process.
5. Cutting and Stacking:
Precision Cutting: The continuous sheet is cut into the desired lengths using a high-precision cutting system.
Automatic Stacking: The cut plates are then stacked for easy handling and storage.
High Production Efficiency: Continuous extrusion process allows for large-scale production with minimal downtime.
Consistent Quality: Advanced temperature and process control ensures uniform thickness and surface finish across the entire plate.
Versatility: Suitable for producing plates of various widths and thicknesses, catering to different industrial applications.
Cost-Effective: Efficient use of materials and energy leads to lower production costs compared to other manufacturing methods.
PVC shaped wide plates produced by this extrusion line are widely used in various industries, including construction, automotive, advertising, and packaging. They serve as essential components in wall panels, partitions, signage, and other applications requiring durable and high-quality plastic sheets.
Jwell PVC shaped wide plate extrusion line is a sophisticated and efficient manufacturing solution, providing high-quality PVC plates for a multitude of applications.
| Model | SJZ65/132 | SJZ80/156 | SJZ92/188 |
| Production width(mm) | 600 | 600-800 | 800-1000 |
| Motor power(kw) | 37 | 55 | 110 |
| Output(kg/h) | 150-200 | 300-400 | 550-700 |
| Note: The specifications are subject to change without prior notice. | |||
