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Jwell
The geocell sheet extrusion line is used to produce geocell products, which are typically used for soil stabilization, erosion control, and ground reinforcement. The main parts of Jwell geocell sheet extrusion line generally include:
1. Extruder: This is the core component where the plastic material (usually HDPE) is melted and homogenized. It consists of a hopper, barrel, screw, and heating elements.
2. Die: Attached to the extruder, the die shapes the molten plastic into a flat sheet or web. It determines the width and thickness of the sheet.
3. Calendering Unit: This unit consists of a series of rollers that cool and shape the extruded sheet to the desired thickness and surface texture.
4. Cooling System: Often includes a series of water baths, air cooling systems, or a combination of both to solidify the plastic sheet after it exits the die and calendering unit.
5. Embossing Unit: If the geocell sheet requires a specific texture or pattern, an embossing unit is used to imprint the desired design onto the sheet.
6. Pull Rollers: These rollers pull the sheet through the extrusion line at a controlled speed, ensuring uniform thickness and preventing stretching or warping.
7. Perforation and Slitting Unit: This unit perforates and slits the sheet into the required pattern and dimensions, allowing the geocell to be expanded into its final honeycomb structure.
8. Annealing Oven: In some lines, an annealing oven is used to relieve internal stresses in the sheet, improving its mechanical properties and stability.
9. Winding Unit: The finished geocell sheet is wound onto rolls for easy handling and storage. This unit ensures the sheet is wound evenly and tightly.
10. Control System: The entire extrusion line is monitored and controlled by a central control system, which includes sensors, PLCs (Programmable Logic Controllers), and HMI (Human-Machine Interface) panels for adjusting parameters like temperature, speed, and pressure.
These components work together to produce high-quality geocell sheets efficiently and consistently.
Geocells are innovative geosynthetic products used in various civil engineering applications to stabilize soil and prevent erosion. They are typically made from high-density polyethylene (HDPE) and feature a honeycomb-like structure that can be filled with soil, gravel, or other materials to provide stability and support. Plastic Geogrid & Geocell is made of HDPE and PP, produced by extrusion process.It is widely used in irrigation, highway, railway, mine and building project, for example it’s used to build dam, protect dam and slope, protect network of preventing flood, fix the roadbed and etc. The product has a high perspective among the markets because of its effective features.
Plastic Geogrid & Geocell is made of HDPE and PP, produced by extrusion process.It is widely used in irrigation, highway, railway, mine and building project, for example it’s used to build dam, protect dam and slope, protect network of preventing flood, fix the roadbed and etc. The product has a high perspective among the markets because of its effective features.
The ouAutomatic packing, weighing, labeling of finished product could be, as well as automatic stacking and transfer to the warehouse can be added as optional equipment.ter figure of water drainage sheet is cone salient, functions of draining water and storing water, features of high stiffness and pressure resistance.Used for underground construction or roofing green. Product thickness 0.5-3mm and width 2000-5000mm.
T-grip sheet is mainly used in basis construction concrete casting of the construction joints and deformation constitute the basis of engineering for the integration and joints of concrete, such as tunnel, culvert, aqueduct, dam, reservoir structures,underground facilities; Because of elastic deformation characteristics, people use it for seal up and impermeable of construction, features anti-erosion, good durability wear durableness. Product width 1000-3000mm, machine output 300-500kg/h.
The outer figure of water drainage sheet is cone salient, functions of draining water and storing water, features of high stiffness and pressure resistance.Used for underground construction or roofing green. Product thickness 0.5-3mm and width 2000-5000mm.
The robot intelligently identifies, grabs, breaks the raw material bag and loads the material through computer weighing and proportioning to supply the formula raw materials required by the extruder. By equipping the regular sampling and retention of raw materials, so as to meet the requirements of high-quality users for tracking and traceability of product quality.
Automatic packing, weighing, labeling of finished product could be, as well as automatic stacking and transfer to the warehouse can be added as optional equipment.
Jwell Machinery Co., Ltd. will share with you many years of experience in the field of waterproofing membranes. It adopts co-rotating parallel twin-screw extruder, conical and parallel counter rotating twin-screw extruder, and high efficiency single-screw extruder. It is suitable for PE, EVA, TPO, PVC, ECB and other polymer coil production. The production line has high output, high efficiency and low energy consumption. The thickness of the finished coil product is uniform, flat without ruffles and bulges; the test data is better than the standard; It can be equipped with a full set of robot automatic unpacking, computer proportioning and feeding, as well as finished product automatic winding and packaging, weighing and computer printing and labeling unmanned factory system equipment. The full set of production lines has a high degree of automation, less labor and easy management.
The geocell sheet extrusion line is used to produce geocell products, which are typically used for soil stabilization, erosion control, and ground reinforcement. The main parts of Jwell geocell sheet extrusion line generally include:
1. Extruder: This is the core component where the plastic material (usually HDPE) is melted and homogenized. It consists of a hopper, barrel, screw, and heating elements.
2. Die: Attached to the extruder, the die shapes the molten plastic into a flat sheet or web. It determines the width and thickness of the sheet.
3. Calendering Unit: This unit consists of a series of rollers that cool and shape the extruded sheet to the desired thickness and surface texture.
4. Cooling System: Often includes a series of water baths, air cooling systems, or a combination of both to solidify the plastic sheet after it exits the die and calendering unit.
5. Embossing Unit: If the geocell sheet requires a specific texture or pattern, an embossing unit is used to imprint the desired design onto the sheet.
6. Pull Rollers: These rollers pull the sheet through the extrusion line at a controlled speed, ensuring uniform thickness and preventing stretching or warping.
7. Perforation and Slitting Unit: This unit perforates and slits the sheet into the required pattern and dimensions, allowing the geocell to be expanded into its final honeycomb structure.
8. Annealing Oven: In some lines, an annealing oven is used to relieve internal stresses in the sheet, improving its mechanical properties and stability.
9. Winding Unit: The finished geocell sheet is wound onto rolls for easy handling and storage. This unit ensures the sheet is wound evenly and tightly.
10. Control System: The entire extrusion line is monitored and controlled by a central control system, which includes sensors, PLCs (Programmable Logic Controllers), and HMI (Human-Machine Interface) panels for adjusting parameters like temperature, speed, and pressure.
These components work together to produce high-quality geocell sheets efficiently and consistently.
Geocells are innovative geosynthetic products used in various civil engineering applications to stabilize soil and prevent erosion. They are typically made from high-density polyethylene (HDPE) and feature a honeycomb-like structure that can be filled with soil, gravel, or other materials to provide stability and support. Plastic Geogrid & Geocell is made of HDPE and PP, produced by extrusion process.It is widely used in irrigation, highway, railway, mine and building project, for example it’s used to build dam, protect dam and slope, protect network of preventing flood, fix the roadbed and etc. The product has a high perspective among the markets because of its effective features.
Plastic Geogrid & Geocell is made of HDPE and PP, produced by extrusion process.It is widely used in irrigation, highway, railway, mine and building project, for example it’s used to build dam, protect dam and slope, protect network of preventing flood, fix the roadbed and etc. The product has a high perspective among the markets because of its effective features.
The ouAutomatic packing, weighing, labeling of finished product could be, as well as automatic stacking and transfer to the warehouse can be added as optional equipment.ter figure of water drainage sheet is cone salient, functions of draining water and storing water, features of high stiffness and pressure resistance.Used for underground construction or roofing green. Product thickness 0.5-3mm and width 2000-5000mm.
T-grip sheet is mainly used in basis construction concrete casting of the construction joints and deformation constitute the basis of engineering for the integration and joints of concrete, such as tunnel, culvert, aqueduct, dam, reservoir structures,underground facilities; Because of elastic deformation characteristics, people use it for seal up and impermeable of construction, features anti-erosion, good durability wear durableness. Product width 1000-3000mm, machine output 300-500kg/h.
The outer figure of water drainage sheet is cone salient, functions of draining water and storing water, features of high stiffness and pressure resistance.Used for underground construction or roofing green. Product thickness 0.5-3mm and width 2000-5000mm.
The robot intelligently identifies, grabs, breaks the raw material bag and loads the material through computer weighing and proportioning to supply the formula raw materials required by the extruder. By equipping the regular sampling and retention of raw materials, so as to meet the requirements of high-quality users for tracking and traceability of product quality.
Automatic packing, weighing, labeling of finished product could be, as well as automatic stacking and transfer to the warehouse can be added as optional equipment.
Jwell Machinery Co., Ltd. will share with you many years of experience in the field of waterproofing membranes. It adopts co-rotating parallel twin-screw extruder, conical and parallel counter rotating twin-screw extruder, and high efficiency single-screw extruder. It is suitable for PE, EVA, TPO, PVC, ECB and other polymer coil production. The production line has high output, high efficiency and low energy consumption. The thickness of the finished coil product is uniform, flat without ruffles and bulges; the test data is better than the standard; It can be equipped with a full set of robot automatic unpacking, computer proportioning and feeding, as well as finished product automatic winding and packaging, weighing and computer printing and labeling unmanned factory system equipment. The full set of production lines has a high degree of automation, less labor and easy management.
