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30Ltrs Full Electric Continuous Type High Speed Blow Molding Machine for Chemical Container Jerrycan

In recent years, with the development of blow molding industry, customer have higher requirement for the capacity of blow molding machine , and the output per unit time tests the performance of the equipment.Cooling system is an essential part across the entire production process that determines the output, and there is a bottleneck that directly influences the product cycle.JWZ-BM30Plus three-layer jerrycan with view strip line high-speed blow molding machine is a full-automatic high-speed production line of Suzhou JWELL Plastic Machinery Co., Ltd. which is launched after many years of research and development and continuous innovation
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1.JWZ-BM30Plus is suitable for producing 20-30L jerrycan ,adopting three-layer continuous diehead with view strip line and U-shape mould-locking ,down-blowing structure.It is equipped with automatic loader, on-line auto de-flashing, once strong cooling , thrice auxiliary fixing, on-line leak testing, reserved on-line weighing and spraying workstation, conveying etc.The unmanned intelligent blow molding machine will greatly reduce the labor intensity and improve the efficiency.


2.Adopt B&R automation control system, it supports multi-task time-sharing operation with high degree of automation; advanced man-machine interface replaces the conventional panel control system, and the new generation of programmable computer controllers represents a new level of industrial control, which integrates the functions of PLC and industrial computers, and the operating procedures (parameters) can be stored.Centralised display of the operating status of the machine, open structure and bus interface。


3. The mould frame adopts JW 5th generation two-platen U-type structure, and the mould clamping is driven by servo swing arm rotation, with small friction resistance, good motion characteristics and high clamping accuracy.In order to be stable and cost-effective, the sub-mould clamping is equipped with a power pack.Compared with the conventional hydraulic machine, full electric blow molding machine can significantly increase the output, reduce energy consumption and pollution.The frame has the features of clamping evenly, large clamping force, large mould capacity and more convenient disassembling and assembling for the mould.


4.Adopt continuous three-layer die head with view strip line, in the case of ensuring the stretching and compactness of the parison, it is relatively better for the colour change, the delamination control and the product surface .The recycled material is used in the middle layer of the product, and the inner and outer layers are covered with new material, the appearance of the product is the same as that of brand-new material, and the hardness and performance are improved.


5. This unit places the conveyor for semi-finished products in the de-flashing station, turns them over to the cooling system after deflashing , and uses high and low-pressure circulating air cooling .Use continuous low-temperature dry air circulating cooling shorten the cooling time.Then auxiliary shaping + online leak testing and weighing.


6. The power of the whole machine is driven by servo motors, with a total of 5 sets of servo.

The servo downward moving parison robot replaces the function of shooting of the conventional accumulating type blow molding machine and the platen moving of continuous one. When die head lifts, the robot puts the parison into the mould and parison inflation.Servo take-out robot moves the moulded products to the de-flashing system , the overall action has low inertias loads and high controllability,more energy-saving and efficient

Independent opening and closing platen servo power.

Servo down blowing, accurately achieve micro-extraction, obtuse mouth action Servo power pack system achieves mould locking + sub-mould action.The system provides precise displacement and force by controlling the speed and torque of the motors; and the action response is faster, more explosive and more efficient.


This model is suitable for the production of 20/30 litre jerrycan , which gives customers greater advantages and competitiveness in the market.It can cater to the market demand, create economic benefits for customers, and has a wide market prospect.


JWZ-BM30Plus 三层带液位中空成型机                                                                    JWZ-BM 30Plus blow-moulding machine

机器型号

Model

Unit

JWZ-BM 30Plus

制品最大容积

Max product volume

L

30

机器空循环

Dry cycle

pc/h

280

机器工位数

Number of working station


Single

模头结构

Parison mould structure


三层连续式带液位线

three layer continuous type with view strip line

挤出口模最大直径

Max die pin diameter

MM

240

螺杆直径

Screw diameter

MM

65+80+65

螺杆长径比

Screw L/D ratio


25

最大挤出量

Capacity

Kg/h

220

绞料电机功率

Driving motor

KW

22KW+37KW+22KW

机筒加热区数

Number of barrel heating zone

Zone

4+4+4

整机加热功率

Heating power of main barrel

KW

46

下移管坯机械手

parison shifting robot

MM

上下行程800

取件机械手

take-out robot

MM

进退行程800

模板开距

Max space between platens

MM

350-880

模板尺寸

Platen size W*H

MM

600*640

锁模力

Clamping force

KN

280





气源压力

Air pressure

Mpa

0.7

气源排量

Air consumption

M3/h

90

冷却水压力

Cooling water pressure

Mpa

0.3

冷却水用量

Cooling water consumption

t/h

8-9

机器外形尺寸

Overall dimension L*W*H

M

6.3*3.7*4.7

机器总重量

Total weight

ton

18

装机总功率

Total power

KW

150

Note: Information listed above are for reference only, the production line can be designed by customer’s requirements.


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