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PP And Calcium Power Environmental Protection Sheet Extrusion Line

PP and Calcium Power Environmental Protection Sheet Extrusion Machine is developed by Jwell company uses the three extruders for 3 or 4 layers co-extrusion.
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8563401421326424353

It developed by Jwell company uses the three extruders for 3 or 4 layers co-extrusion. This line adopts the Jwell latest designed  PP+CaCo3 vented screw and the PLC computer controlling device and automatically thickness detection device so that the machine  can maximize the percentage of the CaCo3 in the sheet production to reduce the cost of the sheet and the sheet produced can gain  the good physical properties and further processing abilities. It is the most advanced sheet machine in China.

The PP and Calcium Power Environmental Protection Sheet Extrusion Machine is an advanced piece of equipment designed for producing high-quality polypropylene (PP) sheets reinforced with calcium carbonate. These sheets are notable for their enhanced mechanical properties and cost efficiency. Here's an introduction to Jwell PP+ calcium power machine and its components:



Components and Features:


1. Raw Material Feeding System:

  - Hopper: Where the polypropylene and calcium carbonate are loaded.

  - Automatic Feeding System: Ensures continuous and consistent feeding of materials into the extruder.


2. Twin-Screw Extruder:

  - Screws: Two rotating screws ensure thorough mixing, plasticizing, and homogenizing of the PP and calcium carbonate blend.

  - Barrel: Heats the materials to a molten state through precise temperature control.

  - Gearbox: Provides the necessary torque and speed to the screws.


3. Screen Changer:

  - Filters out impurities from the molten mixture to ensure the final product is free from defects.


4. Melt Pump:

  - Stabilizes the flow and pressure of the molten material before it reaches the die, ensuring consistent sheet quality.


5. Extrusion T-Die:

  - Shapes the molten mixture into a flat sheet of the desired width and thickness.


6. Three-Roller Calender:

  - Rollers: Three temperature-controlled rollers that further smooth and calibrate the sheet.

  - Thickness Control: Allows for precise adjustment of sheet thickness.


7. Cooling System:

  - Cooling Rollers or Water Bath: Rapidly cools the sheet to solidify it, ensuring it retains its shape and dimensions.


8. Haul-off Unit:

  - Pulling Device: Ensures the sheet is pulled through the extrusion line at a consistent speed to prevent stretching or deformation.


9. Cutting Unit:

  - Rotary or Guillotine Cutter: Cuts the continuous sheet into the desired lengths as specified by production requirements.


10. Stacking Unit:

  - Conveyor and Stacker: Collects and stacks the finished sheets for easy packaging and transport.


Main Technical Parameter:

Model JW-120/100/45-1500
Layer Structure A/B/C/A
Products Width 1320mm
Products Thickness 0.3-1mm
Designed Capacity 800kg/h
Note: The specifications are subject to change without prior notice.

Advantages of the PP and Calcium Power Environmental Protection Sheet Extrusion Machine:

- Cost Efficiency: The inclusion of calcium carbonate reduces the overall cost of materials.

- Enhanced Properties: Sheets produced are stronger and more rigid, with better environmental stress cracking resistance.

- Environmental Benefits: Reduced use of pure plastic resins and potential for recycling.

- High Productivity: Advanced automation and control systems ensure consistent and high-speed production.

- Versatility: Suitable for a wide range of applications including packaging, construction, automotive, and consumer goods.


Jwell PP and Calcium Power Environmental Protection Sheet Extrusion Machine is a versatile and efficient solution for producing high-quality, cost-effective sheets with significant environmental benefits.


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