 |
| Quantity: | |
|---|---|
Jwell
Jwell PE/PP T-Grip sheet extrusion line is a specialized manufacturing setup designed to produce polyethylene (PE) or polypropylene (PP) sheets with T-grip profiles. These sheets are commonly used in various applications such as lining for concrete structures, water containment, and other industrial uses where enhanced grip and sealing properties are required.
1. Raw Material Feeding System:
- Hopper and Feeder: The raw PE or PP material is loaded into a hopper. The feeder ensures a consistent flow of material into the extrusion line.
2. Extruder:
- Screw and Barrel: The extruder melts the raw material and pushes it through a screw and barrel system. The screw's design is critical for ensuring a homogeneous melt.
- Temperature Control: Precise temperature control is maintained to ensure proper melting and extrusion of the polymer.
3. T-Die:
- The T-die shapes the melted polymer into a flat sheet. It is designed to ensure uniform thickness and width across the entire sheet.
4. Calibration and Forming System:
- Calibration Table: This section cools and shapes the extruded sheet to the desired dimensions. Vacuum calibration tables help in maintaining the sheet's uniformity.
- Forming Rollers: These rollers further ensure the sheet’s thickness and smoothness.
5. T-Grip Profile Forming:
- Special rollers or molds are used to emboss the T-grip pattern onto the sheet. This provides the characteristic grip features required for specific applications.
6. Cooling System:
- Cooling Rollers or Baths: The extruded and formed sheet is cooled to solidify the polymer. Water baths or air cooling systems are typically used.
7. Haul-Off Unit:
- This unit pulls the sheet through the line at a consistent speed, ensuring proper tension and alignment.
8. Cutting and Stacking:
- Cutting Unit: The sheet is cut to the required length. This can be done using rotary cutters, guillotine cutters, or other cutting mechanisms.
- Stacking Unit: The cut sheets are then stacked and prepared for packaging.
9. Control System:
- A centralized control system manages the entire extrusion process, ensuring synchronization between different components, maintaining process parameters, and ensuring product quality.
- Durability: Resistant to chemicals, corrosion, and wear.
- Flexibility: Easy to handle and install, adaptable to various shapes and surfaces.
- Waterproof: Excellent barrier properties, ideal for lining applications.
- Cost-Effective: Efficient production process and long service life reduce overall costs.
- Waterproofing: Used in lining reservoirs, canals, and tunnels to prevent water leakage.
- Concrete Structures: Provides a protective layer that enhances the longevity and durability of concrete structures.
- Industrial Linings: Used in storage tanks, waste containment, and other industrial applications where chemical resistance is crucial.
Jwell PE/PP T-Grip sheet extrusion line is a sophisticated setup designed to produce high-quality polymer sheets with specific grip features. The process involves precise control and synchronization of multiple components to ensure consistent product quality suitable for demanding applications.
| Model | Products Width(mm) | Max. Capacity(kg/h) |
| JWS120 | 1000-1500 | 350 |
| JWS150 | 2000-3000 | 500 |
| Note: The specifications are subject to change without prior notice. | ||
Jwell PE/PP T-Grip sheet extrusion line is a specialized manufacturing setup designed to produce polyethylene (PE) or polypropylene (PP) sheets with T-grip profiles. These sheets are commonly used in various applications such as lining for concrete structures, water containment, and other industrial uses where enhanced grip and sealing properties are required.
1. Raw Material Feeding System:
- Hopper and Feeder: The raw PE or PP material is loaded into a hopper. The feeder ensures a consistent flow of material into the extrusion line.
2. Extruder:
- Screw and Barrel: The extruder melts the raw material and pushes it through a screw and barrel system. The screw's design is critical for ensuring a homogeneous melt.
- Temperature Control: Precise temperature control is maintained to ensure proper melting and extrusion of the polymer.
3. T-Die:
- The T-die shapes the melted polymer into a flat sheet. It is designed to ensure uniform thickness and width across the entire sheet.
4. Calibration and Forming System:
- Calibration Table: This section cools and shapes the extruded sheet to the desired dimensions. Vacuum calibration tables help in maintaining the sheet's uniformity.
- Forming Rollers: These rollers further ensure the sheet’s thickness and smoothness.
5. T-Grip Profile Forming:
- Special rollers or molds are used to emboss the T-grip pattern onto the sheet. This provides the characteristic grip features required for specific applications.
6. Cooling System:
- Cooling Rollers or Baths: The extruded and formed sheet is cooled to solidify the polymer. Water baths or air cooling systems are typically used.
7. Haul-Off Unit:
- This unit pulls the sheet through the line at a consistent speed, ensuring proper tension and alignment.
8. Cutting and Stacking:
- Cutting Unit: The sheet is cut to the required length. This can be done using rotary cutters, guillotine cutters, or other cutting mechanisms.
- Stacking Unit: The cut sheets are then stacked and prepared for packaging.
9. Control System:
- A centralized control system manages the entire extrusion process, ensuring synchronization between different components, maintaining process parameters, and ensuring product quality.
- Durability: Resistant to chemicals, corrosion, and wear.
- Flexibility: Easy to handle and install, adaptable to various shapes and surfaces.
- Waterproof: Excellent barrier properties, ideal for lining applications.
- Cost-Effective: Efficient production process and long service life reduce overall costs.
- Waterproofing: Used in lining reservoirs, canals, and tunnels to prevent water leakage.
- Concrete Structures: Provides a protective layer that enhances the longevity and durability of concrete structures.
- Industrial Linings: Used in storage tanks, waste containment, and other industrial applications where chemical resistance is crucial.
Jwell PE/PP T-Grip sheet extrusion line is a sophisticated setup designed to produce high-quality polymer sheets with specific grip features. The process involves precise control and synchronization of multiple components to ensure consistent product quality suitable for demanding applications.
| Model | Products Width(mm) | Max. Capacity(kg/h) |
| JWS120 | 1000-1500 | 350 |
| JWS150 | 2000-3000 | 500 |
| Note: The specifications are subject to change without prior notice. | ||
